About Jockey Extruder
With the help of our dedicated and skilled workforce, we have emerged as the prominent provider of Plastic Profiles Extruder. They help in the manufacturing process where raw plastic is processed to form continuous profile by melting. These equipment have become our most demanded product owing to their robust configuration, accurate design, easy operation and high tensile strength. The Plastic Profiles Extruder can be speedily installed without any difficulty. The products are delivered to customers at an industry leading price.
Product details
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Motor
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2 HP AC
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Type
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Hz
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Machine Power
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0-40 kW
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Phase
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Single
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Output
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0-50 kg/hr
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Power Source
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Electric
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Material
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Stainless steel
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Frequency Hz
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50 Hz
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Surface Treatment
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Powder Coating
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Screw Dia
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30 mm
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Precision Color Additive DosingDesigned for masterbatch and color additive applications, the Jockey Extruder ensures precise dosing and homogeneous mixing. The advanced screw design and optimal barrel temperature control contribute to superior quality in end products.
Efficient and Reliable OperationOperating at up to 300C with a robust air-cooled system, this extruder handles demanding production schedules. The semi-automatic, PLC-controlled setup allows smooth operation and efficient process management, ideal for small-to-medium scale processors.
Durable Construction and User FlexibilityFeaturing a mild steel frame and a stainless steel hopper, the extruder is built for long-term use. Its adaptable feeding system accommodates both manual and automatic options, providing enhanced process flexibility for diverse plastic processing needs.
FAQs of Jockey Extruder:
Q: How does the two-zone barrel heating system enhance the extruders performance?
A: The two heating zones allow for precise temperature control along the barrel, optimizing melting and mixing of additives. This leads to consistent product quality, improved dispersion, and prevents thermal degradation of masterbatches.
Q: What are the main benefits of using air-cooled barrel cooling?
A: Air-cooled barrel systems are low maintenance and energy efficient, preventing overheating while maintaining safe and stable operational temperatures. This ensures longevity of the extruder and reduces downtime for maintenance.
Q: When is this extruder most suitable for use in plastic processing?
A: Its ideal for color masterbatch and additive dosing processes when uniform blending and controlled dosing are essential, particularly in small- to medium-scale production runs requiring capacities of 20-30 kg/hr.
Q: Where is the Jockey Extruder commonly installed or utilized?
A: This extruder is widely installed in plastic processing plantsespecially those focused on polymer compounding, color masterbatch manufacturing, or laboratories requiring reliable dosing equipment within India and for export internationally.
Q: What is the process for feeding materials into the extruder?
A: Materials can be introduced through the stainless steel hopper using either manual or automatic feeding, offering flexibility according to production needs and resource availability.
Q: How does the extruders single screw design impact processing?
A: The single screw with a 24:1 L/D ratio provides effective mixing and uniform extrusion. It is well-suited for processing a range of masterbatches, offering stable output at lower noise levels and simplified maintenance.
Q: What are the advantages of the extruders PLC control system?
A: The PLC control system allows for precise, automated management of processing parameters, increasing operational efficiency, enhancing product consistency, and reducing the margin for error.